Essential Tools & More for Installing Rub Rail

Before you begin your TACO rub rail replacement installation, check out these quick tips to set you up for success.

BEFORE YOU BEGIN

  • Ensure the length of the rub rail is sufficient for your boat. It is always better to buy more than you need.
  • Make sure to purchase all the materials needed (rub rail, insert, fasteners, end caps, splice caps, etc.) to complete the job.
  • Carefully read all the instructions before beginning and/or watch a TACO rub rail replacement video on our YouTube channel here.

MEASURING YOUR BOAT

  1. Measure the length and width of your boat.
  2. Add them together and multiply by two.
  3. The total will give you the minimum length of rub rail required for your boat in feet.

TOOLS & SUPPLIES NEEDED

  • TACO rub rail and insert
  • Measuring tape
  • Safety goggles
  • Two cordless drills (one for a screwdriver bit and one for a drill bit)
  • Putty knife or scraper
  • Caulking gun with silicone
  • Marine-grade sealant or a tube of 3M 4200
  • Metal file
  • Heat gun (for rigid vinyl rub rail and flexible inserts)
  • Garden shears (for cutting flexible vinyl rub rail and inserts)
    or hacksaw/power saw and cutoff wheel (for cutting stainless steel overlaps)
  • Miter box (for metal and rigid vinyl rub rail)
  • Rubber mallet
  • Fasteners
  • End caps and dive door caps (if applicable)

REMOVAL OF OLD RUB RAIL & HULL PREPARATION

  1. Remove the end caps

  2. Remove the insert and the stiffening strip if there is one

  3. Remove the screws or rivets that attach the rub rail to the hull. If the rub rail is fastened with pop rivets, drill out the rivet head and push the shaft in, to prevent rattling

  4. Remove the rub rail

  5. Use a putty knife to scrape off any old sealant, being careful not to scratch the gelcoat (it is unnecessary to remove all the old sealant,
    just the excess)

  6. Fill all holes with sealant/3M 4200 (you will be drilling new holes for the new rub rail)

  7. Let the sealant cure according to the manufacturers suggestions

Visit our Rub Rail Product Knowledge page for tips on installing Rub Rail.

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